New development trend of packaging machinery industry
high automation
relevant insiders believe that in the future, the packaging machinery industry will cooperate with the trend of industrial automation, and the technological development will develop in four directions: first, the mechanical function can be diversified in recent years. Industrial and commercial products have tended to be refined and diversified. Under the changing environment, diversified and flexible packaging machines with multiple switching functions can meet the market demand. The second is the standardization and modularization of structural design. Making full use of the modular design of the original model, the new model can be converted in a short time. Third, intelligent control. At present, packaging machinery manufacturers generally use PLC power load controller. Although PLC has great flexibility, it still does not have the powerful function of computer (including software). Fourth, high-precision structure. Structural design and structural motion control are related to the performance of packaging machinery. They can be completed by high-precision controllers such as motors, encoders, digital control (NC) and power load control (PLC), and appropriately extend products to develop packaging equipment in the high-tech industry
transform the problem of measuring the load into the problem of measuring the displacement of the rod assembly.
GE Fanuc automation Americas, a subsidiary of Ge infrastructure business, has promoted a new "six degrees of difference" (SDD) automation solution for packaging machinery manufacturers. It has high-performance controller, scalable operation interface, factory information software and motion control unit, which can significantly improve the operation rate of packaging machinery and improve the efficiency of the overall equipment. This comprehensive automation solution helps packaging machinery manufacturers develop efficient equipment that can quickly convert between batches of different sizes or product processes without interruption. Relying on the updated automation system, it can lead the trend of mainstream packaging machinery in terms of function. At the same time, equipment users can be more independent, flexible, correct operation, high efficiency, compatibility, and support their end users to obtain higher performance and productivity
high productivity
packaging machinery manufacturers pay more and more attention to the development of fast and low-cost packaging equipment. The future development trend is that the equipment is smaller, more flexible, versatile and efficient. This trend also includes saving time and reducing costs. Therefore, what the packaging industry pursues is a combined, concise and mobile packaging equipment. In terms of automation of packaging machinery, automatic operation procedures have been widely used, such as pl7, round sample clamping diameter: Φ 10- Φ 32mmc equipment, data collection system, etc
at present, Gome, Japan, Germany and Italy, the world's four major packaging machinery powers, attach great importance to the requirements of the market and users, and take improving machine revolutions and productivity as important indicators for design pursuit. One of the main ways to improve productivity is to increase the speed, but increasing the speed of the machine is a complex problem; The higher the speed is, the lower the production cost of a single piece is, and the usable area of the plant will also increase, and the failure rate will also increase, which will reduce the efficiency. Therefore, the optimal combination point of the two should be sought: the increase of the machine speed will also have a related impact on the material, reliability, performance and life of other components, which will have very serious consequences such as blocking the valve hole and scratching the piston surface. Generally speaking, Increasing the speed by 15% - 20% will bring a series of complex problems, not to mention the limited speed of the motor, which can't be as fast as you want. In addition to increasing the speed, improving productivity can also be solved through other channels
at present, the speed of beverage canning in Germany can reach 1200 bottles/h, cigarette packaging 12000 pieces/min, and the speed of the world's fastest tea packaging machine, which integrates bag making, weighing, filling, vacuuming, sealing and other processes, can reach 350 bags/min
compatibility
only pay attention to the production of the host machine, without considering the integrity of the supporting equipment, which will make the packaging machinery unable to play its due functions. Therefore, the development of supporting equipment to maximize the expansion of the functions of the host is a crucial factor to improve the market competitiveness and economy of the equipment. Germany pays attention to the integrity of complete sets when providing users with automatic production lines or production line equipment. Whether it is high-tech added value or relatively simple equipment categories, they are provided according to the matching requirements
simple and convenient
in the future, packaging machinery must have conditions such as multi-function and simple adjustment and operation. Intelligent instruments based on computers will become a new trend of food packaging controllers. OEM manufacturers and end consumers will tend to buy Packaging machinery that is easy to operate and install. Especially at present, there are a large number of layoffs in the manufacturing industry, and the demand for simple operating systems will increase day by day. Structural motion control is related to the performance of packaging machinery, which can be completed by motor, encoder, digital control (NC), dynamic load control (PLC) and other high-precision controllers. Therefore, in order to gain a place in the future packaging market, efficient customer service and mechanical maintenance will be one of the most important competitive conditions
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